END-TO-END FOUNDRY SERVICES
At ironfoundrypro.com, we provide a full range of services, from initial design to final machining, ensuring your custom castings meet the highest standards of quality and precision. Our expertise supports your project at every stage of the manufacturing lifecycle.
Core Foundry Services
CAD-SUPPORTED DESIGN
We convert your ideas or existing parts into optimized 2D/3D models. Utilizing advanced CAD software, we ensure manufacturability and maximum efficiency before casting begins.
MOLD & PATTERN MAKING
Precision is guaranteed with our expertise in creating robust molds and patterns. Whether it's traditional sand casting or complex tooling, we ensure the casting shape is precise to specification.
CASTING SIMULATION (CAE)
We use Computer-Aided Engineering tools to simulate the casting process (filling, solidification) to prevent defects like shrinkage or porosity, ensuring first-time quality and reducing lead times.
Production & QA Services
PRECISION CNC MACHINING
After casting, our advanced CNC machining capabilities allow us to achieve tight tolerances, complex features, and superior surface finish required for ready-to-use components.
QUALITY ASSURANCE & NDT
Our commitment to quality includes strict Non-Destructive Testing (NDT) such as ultrasonic and magnetic particle inspection, plus mechanical and chemical analysis, ensuring material integrity and grade compliance.
HEAT TREATMENT & ANNEALING
We offer various heat treatment processes (annealing, quenching, tempering) to modify the mechanical properties of the castings, such as increasing hardness, toughness, or relieving internal stress.
Secondary & Support Services
SURFACE FINISHING
We provide multiple finishing options, including Shot Blasting for cleaning, Grinding for material removal, and various Coating/Painting services for corrosion protection and aesthetics.
FULL TRACEABILITY
Every step of the production process, from raw material batch to final inspection, is meticulously documented. We ensure full traceability for every single cast part we deliver.
JIT & LOGISTICS SUPPORT
We support your production schedule with Just-in-Time (JIT) delivery and flexible logistics solutions, ensuring your cast components arrive safely and on time, anywhere in the world.